Saib Straps Ntawm Titanium Alloy Poob-Wax Casting

1. Lub zog muaj zog: Titanium alloys muaj lub zog siab, nce los yog siab tshaj qhov siab - zoo hlau. Qhov no tso cai rau cov hlua saib kom tiv taus qee yam sab nraud xws li rub thiab cuam tshuam thaum hnav txhua hnub yam tsis yooj yim deforming lossis ua rau lawv puas tsuaj, ua kom ruaj khov thiab ruaj khov, thiab txuas ntxiv lub neej ntawm lub watch pluaj.

2. Tsawg Ceev: Titanium alloys muaj qhov ntom ntom, kwv yees li 60% ntawm cov hlau. Qhov no txhais tau hais tias watch straps ua los ntawm titanium alloys yog sib dua, nyiam dua hnav, thiab tsis txhob tso lub nra hnyav rau ntawm dab teg, ua rau lawv tshwj xeeb tshaj yog haum rau cov neeg uas hnav watches rau lub sij hawm ntev.

3. Zoo Corrosion Resistance: Titanium alloys pom zoo corrosion kuj nyob rau hauv feem ntau ib puag ncig. Saib cov hlua khi nquag tuaj rau hauv kev sib cuag nrog hws, tshuaj pleev ib ce, tshuaj ntxuav, thiab lwm yam, uas tuaj yeem ua rau cov hlau zoo tib yam rau xeb thiab xeb. Txawm li cas los xij, titanium alloys tiv thaiv kev yaig ntawm cov khoom no, tswj qhov smoothness thiab zoo nkauj, txo cov tsos kev puas tsuaj thiab kev ua haujlwm degradation los ntawm corrosion.

Titanium alloys muaj biocompatibility zoo, muaj kev sib raug zoo nrog tib neeg cov ntaub so ntswg, thiab tsis tshua muaj kev ua xua. Rau cov neeg uas muaj cov tawv nqaij rhiab heev, hnav lub titanium alloy watchband muaj kev nyab xeeb thiab xis dua, tsis ua rau tsis xis nyob xws li khaus lossis liab, yog li txhim kho hnav kev nplij siab thiab kev siv neeg siv.

Titanium alloys tuaj yeem ua tiav ntau yam tshwm sim los ntawm kev kho deg sib txawv. Piv txwv li, anodizing tuaj yeem ua tau ntau yam xim, txaus siab rau cov neeg siv khoom sib txawv 'kev xav tau ntawm tus kheej thiab zam; polishing thiab txhuam kuj tuaj yeem ua tau, muab lub watchband ib qho tshwj xeeb luster thiab kev ntxhib los mos, txhim khu kev zoo nkauj tag nrho thiab zoo ntawm lub moos.

Poob- khib nyiab pov tseg, tseem hu ua peev casting, yog ua raws li lub hauv paus ntsiab lus ntawm thawj zaug tsim cov qauv siv quav ciab nrog tib yam li cov watchband. Tom qab ntawd, ntau txheej ntawm cov khoom siv refractory yog siv rau saum npoo ntawm cov qauv siv quav ciab los ua ib lub plhaub pwm. Tom qab lub plhaub dries thiab hardens, nws yog rhuab kom yaj cov wax qauv thiab ntws tawm, yog li tsim ib kab noj hniav nyob rau hauv lub plhaub uas phim cov duab ntawm watchband. Thaum kawg, molten titanium alloy yog poured rau hauv kab noj hniav no, thiab tom qab nws txias thiab solidifies, lub plhaub raug tshem tawm, yielding lub xav watchband casting.

1. High Precision: Poob-wax casting tuaj yeem tsim qhov chaw nrog qhov tseeb qhov tseeb. Vim tias cov qauv siv quav ciab tuaj yeem ua tau siv cov pwm meej, nws tuaj yeem ua kom raug cov duab thiab cov ntsiab lus ntawm lub pluaj saib, xws li cov qauv thiab cov cim. Qhov ntev ntev ntawm lub cam khwb cia saib pluaj tuaj yeem tswj tau nyob rau hauv ib qho me me, ua tau raws li qhov xav tau ntawm kev ua haujlwm siab.

2. Zoo Nto Zoo: Saib cov hlua khi tau los ntawm kev ploj lawm -wax casting muaj qhov ua tiav ntawm qhov chaw siab, ua tiav qhov zoo ntawm qhov tsis tas yuav tsum tau ua ntau dhau. Qhov no tsis tsuas yog txo cov txheej txheem thiab cov nqi tab sis kuj zoo dua khaws cov ntsiab lus tsim thiab kev zoo nkauj ntawm lub watch pluaj.

3. Haum rau Complex Shapes: Cov txheej txheem no tuaj yeem tsim cov hlua saib nrog cov duab nyuaj uas nyuaj rau kev ua tiav siv lwm txoj kev ua haujlwm. Piv txwv li, saib cov hlua nrog cov qauv tsim tshwj xeeb lossis cov duab geometric tsis tu ncua tuaj yeem ua tiav tau yooj yim los ntawm kev poob -wax casting, muab kev ywj pheej ntau dua thiab muaj tswv yim zoo rau kev tsim saib.

4. Kev siv cov khoom siv siab: Hauv qhov ploj - cov txheej txheem siv quav ciab, vim tias cov pwm tsuas yog siv ib zaug xwb thiab tuaj yeem tsim tau raws li qhov zoo ntawm cov casting, qhov kev siv cov khoom siv kuj yog siab heev. Piv nrog rau qee txoj kev ua cov tsoos, txoj kev no txo ​​cov khoom pov tseg thiab txo cov nqi tsim khoom.

1. Pwm Tsim thiab Kev Tsim Khoom: Raws li cov watch strap design drawings, siv Computer-Aided Design (CAD) software los tsim ib tug 3D qauv ntawm cov pwm, thiab tom qab ntawd ua ib tug siab - pwm precision siv CNC machining txoj kev. Tus qauv tsim pwm yuav tsum xav txog yam xws li qhov shrinkage tus nqi ntawm cov qauv siv quav ciab thiab cov txheej txheem demolding kom paub meej qhov tseeb thiab qhov zoo ntawm cov qauv siv quav ciab.

2. Kev Npaj Ciab: Xaiv cov khoom siv quav ciab uas tsim nyog, feem ntau yog nruab nrab - kub lossis siab - qhov kub thiab txias. Thaum tshav kub kub thiab yaj cov khoom siv wax, tswj cov melting kub thiab lub sij hawm, thiab tshem tawm impurities thiab cua npuas los xyuas kom meej qhov zoo ntawm cov qauv siv quav ciab.

3. Kev Txhaj Tshuaj thiab Moulding: Txhaj cov khoom siv molten wax rau hauv pwm, siv lub zog los yog lub tshuab nqus tsev kom puv tag nrho cov kab noj hniav ntawm pwm. Thaum lub sij hawm siv quav ciab txheej txheem, tswj cov kev txhaj tshuaj siab, ceev, thiab kub kom tsis txhob muaj qhov tsis xws luag xws li porosity thiab shrinkage kab noj hniav. Tom qab cov khoom siv wax txias thiab solidifies, qhib lub pwm thiab tshem tawm cov qauv siv quav ciab. 4. Cov qauv siv quav ciab tiav thiab sib dhos: Tshawb xyuas thiab ua kom tiav cov qauv siv quav ciab tshem tawm, tshem tawm ntau dhau flash, burrs, thiab lwm yam. Tom qab ntawd, raws li cov txheej txheem casting, sib sau ntau cov qauv siv quav ciab rau hauv cov qauv siv quav ciab los ua ke, thiab txhim kho cov qauv siv quav ciab los ua kom tiav daim ntawv cog lus g.

1. Siv Topcoat: Raus cov qauv siv quav ciab los ua ke rau hauv ib qho tshwj xeeb npaj topcoat kom sib npaug ntawm cov qauv siv quav ciab nrog txheej txheej. Lub topcoat feem ntau yog tsim los ntawm cov ntaub ntawv refractory (xws li zircon hmoov, corundum hmoov, thiab lwm yam) thiab binders (xws li dej iav, silica sol, thiab lwm yam), muaj fluidity zoo thiab adhesion. Tom qab txheej txheej, nphoo ib txheej ntawm cov xuab zeb zoo rau saum npoo ntawm cov qauv siv quav ciab kom muaj zog thiab qhov roughness ntawm lub plhaub.

2. Drying and Hardening: Muab cov qauv wax sib dhos coated nrog topcoat rau hauv lub tshuab ziab khaub ncaws kom qhuav thiab hardening kho. Thaum lub sij hawm ziab, tswj qhov kub, av noo, thiab cua txias kom tso cai rau cov dej noo hauv cov txheej txheem maj mam evaporate thiab cov binder kom undergo cov tshuaj tiv thaiv, tsim ib lub plhaub khoom. Lub sij hawm ziab nws txawv nyob ntawm seb hom txheej thiab ib puag ncig, feem ntau yog li ntawm ob peb teev mus rau ob peb hnub.

3. Kev siv cov txheej txheem rov qab: Tom qab lub plhaub saum npoo tau qhuav thiab tawv, rov qab txheej yog siv. Cov khoom siv refractory nyob rau hauv lub nraub qaum txheej muaj qhov loj me me, feem ntau ua haujlwm kom nce lub thickness thiab lub zog ntawm lub plhaub. Txoj kev siv cov txheej txheem rov qab zoo ib yam li cov txheej txheem saum npoo; txhua daim ntawv thov yuav tsum tau ziab thiab hardening, rov ua dua ntau zaus kom txog thaum lub plhaub ncav cuag qhov xav tau tuab.

4. Dewaxing: Lub plhaub npaj tau rhuab mus rau qhov kub thiab txias, ua rau cov qauv siv quav ciab yaj thiab ntws tawm. Muaj ntau ntau txoj kev dewaxing, feem ntau yog dej kub dewaxing, chav dewaxing, thiab ci dewaxing. Cov dej kub dewaxing yuav immersing lub plhaub hauv dej kub, ua rau cov qauv siv quav ciab yaj thiab ntab rau saum npoo; chav dewaxing siv cov cua sov ntawm chav kom yaj tus qauv siv quav ciab; ci dewaxing yuav tsum tso lub plhaub rau hauv qhov kub siab - qhov cub, qhov twg cov qauv siv quav ciab decomposes thiab volatilizes thaum ci. Cov txheej txheem dewaxing yuav tsum ua kom tiav kev tshem tawm ntawm cov qauv siv quav ciab kom tsis txhob muaj cov khoom seem uas cuam tshuam rau qhov zoo ntawm qhov casting.

1. Titanium Alloy Melting: Xaiv cov ntaub ntawv tsim nyog titanium alloy raw khoom thiab npaj cov khoom raws li kev tsim qauv. Muab cov ntaub ntawv raw rau hauv lub tshuab nqus tsev induction melting rauv thiab yaj lawv nyob rau hauv lub tshuab nqus tsev los yog inert gas tiv thaiv. Thaum lub sij hawm melting txheej txheem, nruj me ntsis tswj lub melting kub, lub sij hawm, thiab cua sov cua kom ntseeg tau tias titanium alloy yog tag nrho melted thiab uniformly tov, tshem impurities thiab gases kom lav qhov zoo ntawm titanium alloy.

2. Casting: Thaum lub titanium alloy tau mus txog qhov yuav tsum tau kub thiab muaj pes tsawg leeg, sai sai ncuav lub molten titanium alloy mus rau hauv lub preheated pwm. Tswj lub pouring ceev, kub, thiab siab thaum lub sij hawm casting txheej txheem kom tsis txhob muaj xws li tsis tiav filling, txias shuts, thiab porosity. Tom qab casting, cia cov titanium alloy kom txias thiab solidify lawm nyob rau hauv lub pwm.

1. Tshem tawm lub plhaub: Tom qab cov titanium alloy casting tau txias thiab khov, tshem tawm cov pwm. Mechanical vibration, sandblasting, lossis lwm txoj hauv kev tuaj yeem siv los ua kom tawg thiab tshem tawm cov pwm, nthuav tawm qhov chaw casting.

2. Txiav thiab sib tsoo: Lub casting yog txiav los ntawm sprue, tshem tawm tshaj sprues thiab risers. Lub casting yog tom qab ntawd hauv av kom ua tiav qhov du, tiaj tus, ua tau raws li cov qauv tsim rau qhov ntev thiab qhov zoo.

3. Kev kho cua sov: Raws li qhov yuav tsum tau ua ntawm cov titanium alloy, lub casting tau txais kev kho cua sov kom tsim nyog, xws li annealing, kev daws teeb meem, thiab kev laus. Kev kho cua sov txhim kho microstructure thiab cov khoom ntawm titanium alloy, txhim kho nws lub zog, hardness, toughness, thiab lwm yam khoom siv kho tshuab.

4. Kev kho deg: txhawm rau txhim kho qhov zoo nkauj thiab corrosion tsis kam ntawm lub watchband, lub casting undergoes nto kho. Cov kev kho saum npoo feem ntau suav nrog electroplating, anodizing, polishing, thiab hlau kos duab. Cov txheej txheem kho saum npoo tsim nyog raug xaiv raws li kev tsim qauv kom ua tiav qhov xav tau.

5. Kev Tshuaj Xyuas Zoo: Kev tshuaj xyuas zoo tshaj plaws yog ua nyob rau tom qab- kev kho mob watchband, suav nrog kev kuaj xyuas qhov tseeb, qhov zoo ntawm qhov chaw, cov khoom siv kho tshuab, thiab kev tiv thaiv corrosion. Cov cuab yeej ntsuas, ntsuas qhov tsis haum, ntsuas qhov tawv, thiab lwm yam khoom siv ntsuas yog siv los xyuas kom meej lub watchband ua tau raws li cov qauv tsim thiab cov qauv tsim. Tsuas yog saib cov hlua uas dhau kev soj ntsuam tuaj yeem mus rau theem tom ntej ntawm kev sib dhos thiab kev muag khoom.

1. Titanium Alloy Raw Materials: Xaiv cov khoom lag luam txhim khu kev qha titanium alloy thiab ua tib zoo tshuaj xyuas thiab tshuaj xyuas ntawm cov khoom siv titanium alloy raw khoom. Tshawb xyuas seb cov tshuaj muaj pes tsawg leeg ntawm cov khoom siv raw ua tau raws li cov qauv tsim, thiab kuaj xyuas cov ntsiab lus ntawm ntau yam hauv titanium alloy los ntawm txoj kev xws li kev tsom xam spectral. At the same time, check the physical properties of the raw materials, such as density and hardness, to ensure the stability of the raw material quality.

2. Wax thiab Txheej: Qhov zoo ntawm cov quav ciab ncaj qha cuam tshuam rau qhov tseeb thiab qhov zoo ntawm cov khoom siv quav ciab. Xaiv cov wax nrog qhov tsim nyog melting point, fluidity zoo, thiab qis shrinkage, thiab ua cov kev ntsuam xyuas tsis tu ncua ntawm cov quav ciab. Qhov zoo ntawm txheej txheej kuj tseem ceeb heev. Tswj cov particle loj thiab purity ntawm cov ntaub ntawv refractory thiab kev ua tau zoo ntawm cov binder nyob rau hauv lub txheej los xyuas kom meej lub zog thiab zoo ntawm cov pwm plhaub.

1. Ciab Pwm Ua Txheej Txheem: Thaum lub sij hawm siv quav ciab pwm ua cov txheej txheem, nruj me ntsis tswj tsis xws li pwm kub, wax txhaj tshuaj siab, thiab ceev. Cov pwm kub ntau dhau tuaj yeem ua rau muaj qhov sib ntxiv ntawm cov qauv siv quav ciab, cuam tshuam rau qhov raug; Kev txhaj tshuaj wax tsis zoo thiab ceev tuaj yeem ua rau muaj qhov tsis xws li porosity thiab shrinkage kab noj hniav. Kev tshuaj xyuas pwm thiab kev saib xyuas tsis tu ncua yog qhov tseem ceeb los xyuas kom meej qhov tseeb thiab qhov zoo ntawm qhov chaw.

2. Plhaub Fabrication txheej txheem: Thaum lub plhaub fabrication, tsis xws li txheej thickness, ziab lub sij hawm, thiab kub yuav tsum tau ua tib zoo tswj. Tsis sib npaug txheej thickness tuaj yeem ua rau lub plhaub tsis sib haum thiab tawg; Lub sij hawm ziab tsis zoo thiab qhov kub thiab txias tuaj yeem cuam tshuam cov nyhuv hardening thiab zoo ntawm lub plhaub. Thaum lub sij hawm dewaxing, xyuas kom meej tshem tawm tag nrho cov qauv siv quav ciab los tiv thaiv residual ciab los ntawm kev cuam tshuam zoo casting.

3. Melting thiab Pouring txheej txheem: Thaum lub sij hawm melting, nruj me ntsis tswj lub melting kub, lub sij hawm, thiab cua sov cua kom tiv thaiv titanium alloy oxidation thiab gas absorption. Thaum lub sij hawm pouring, tswj lub pouring kub, ceev, thiab siab kom tsis txhob muaj xws li tsis tiav filling, txias shuts, thiab porosity. Nyob rau tib lub sijhawm, xyuam xim rau qhov tsim ntawm lub rooj vag system kom ntseeg tau tias cov molten titanium alloy tuaj yeem sib npaug tag nrho cov kab noj hniav ntawm lub plhaub.

1. Kev soj ntsuam cov txheej txheem: tiag- yuav tsum tau kuaj xyuas lub sij hawm thaum lub sij hawm casting. Piv txwv li, tom qab tsim cov qauv siv quav ciab, nws qhov tseeb qhov tseeb thiab qhov zoo ntawm qhov chaw raug tshuaj xyuas; Thaum lub sij hawm tsim cov txheej txheem, lub zog thiab permeability ntawm rooj plaub raug kuaj; thiab thaum lub sij hawm melting txheej txheem, cov tshuaj muaj pes tsawg leeg thiab kub ntawm titanium alloy raug kuaj. Los ntawm kev soj ntsuam cov txheej txheem, cov teeb meem raug txheeb xyuas raws sijhawm, thiab cov kev ntsuas raug coj los hloov kho kom muaj kev ruaj ntseg ntawm cov txheej txheem casting thiab cov khoom zoo.

2. Kev tshuaj xyuas cov khoom tiav: Kev tshuaj xyuas cov khoom tiav tiav yog ua nyob rau ntawm cov hlua cam khwb cia. Muaj ntau txoj kev sim siv, xws li kev ntsuas qhov ntev, kev tshuaj xyuas qhov muag, kev kuaj xyuas qhov tsis zoo, thiab kev kuaj xyuas cov cuab yeej cuab tam, kom paub meej tias qhov tseeb qhov tseeb, qhov zoo ntawm lub ntsej muag, qhov zoo hauv lub cev, thiab cov khoom siv ntawm lub watch straps raws li cov qauv tsim. Tsuas yog saib cov hlua uas dhau kev soj ntsuam nruj heev tuaj yeem muag hauv khw.

1. Kev Tshawb Fawb Cov Khoom Siv thiab Kev Txhim Kho: Kev tsim kho cov ntaub ntawv titanium alloy tshiab los txhim kho kev ua tau zoo thiab zoo ntawm titanium alloys. Piv txwv li, tsim cov titanium alloys nrog lub zog siab dua, zoo dua corrosion kuj, thiab qis dua kom tau raws li kev lag luam saib kev thov rau siab - cov ntaub ntawv zoo. Tib lub sijhawm, kev tshawb fawb tau ua tiav ntawm kev sib xyaw ua ke ntawm titanium alloys nrog rau lwm cov ntaub ntawv los tsim cov hlua saib nrog kev ua haujlwm tshwj xeeb thiab zoo nkauj.

2. Kev Txhim Kho Txheej Txheem: Kev txhim kho tsis tu ncua thiab kev tsim kho tshiab ntawm qhov ploj lawm -wax casting Watch pluaj titanium alloy poob-wax casting txheej txheem. Piv txwv li, cov tshuab computer simulation siab heev yog siv los simulate thiab optimize cov txheej txheem casting, kwv yees tej yam tsis xws luag nyob rau hauv castings, thiab coj kev tiv thaiv ua ntej; tshiab txheej thiab binders yog tsim los txhim kho qhov zoo thiab kev ua tau zoo ntawm lub plhaub pwm; smelting thiab pouring khoom yog txhim kho kom ntau lawm efficiency thiab casting zoo.

3. Automated Production: Nrog rau kev txhim kho kev lag luam automation thev naus laus zis, qhov ploj ntawm - siv quav ciab ntawm titanium alloy saib pluaj yuav maj mam ua tiav cov khoom siv hluav taws xob. Robots yog siv rau cov txheej txheem xws li siv quav ciab qauv ua, pwm plhaub txheej, thiab casting tu, txo kev siv phau ntawv thiab kev txhim kho ntau lawm efficiency thiab cov khoom zoo stability. Nyob rau tib lub sijhawm, kev tswj cov ntaub ntawv ntawm cov txheej txheem tsim khoom yog siv, nrog rau qhov tiag - lub sijhawm saib xyuas cov khoom tsis raug thiab cov ntaub ntawv zoo, txhim kho qib kev tswj hwm kev tsim khoom ntse.

Cov neeg siv khoom muaj kev xav tau ntau dua rau cov neeg saib xyuas tus kheej, thiab qhov poob -wax casting ntawm titanium alloy watch straps yuav ua rau muaj kev cuam tshuam ntau dua rau tus kheej thiab kev tsim khoom. Los ntawm kev ua haujlwm siab thiab ua kom yooj yim ntawm qhov ploj - cov txheej txheem siv quav ciab, saib cov hlua ntawm ntau yam duab, qhov ntau thiab tsawg, thiab cov qauv tuaj yeem tsim tau sai raws li cov neeg siv khoom sib txawv. Lub caij no, ua ke nrog 3D luam ntawv thev naus laus zis, ntau txoj kev tsim thiab tus kheej tsim tuaj yeem ua tiav, ua rau cov neeg siv khoom txaus siab nrhiav cov cim tshwj xeeb.

Nyob rau hauv lub ntiaj teb niaj hnub no kev paub txog ib puag ncig, qhov ploj ntawm - siv quav ciab ntawm titanium alloy saib pluaj yuav ua rau muaj kev cuam tshuam ntau dua rau kev coj noj coj ua ntsuab thiab ib puag ncig. Ib puag ncig tus phooj ywg waxes, coatings, thiab binders yuav raug siv los txo cov pa phem ib puag ncig thaum lub sijhawm tsim khoom. Nyob rau tib lub sijhawm, cov txheej txheem tsim khoom yuav raug kho kom zoo los txhim kho kev siv cov khoom siv, txo kev siv hluav taws xob, thiab ua tiav kev txhim kho kom ruaj khov. Piv txwv li, cov khoom siv pwm rov ua dua yuav raug tsim los txo cov pwm pov tseg; lub zog-cov khoom siv smelting thiab casting zoo yuav raug siv los txo kev siv hluav taws xob.

Qhov ploj lawm -wax casting ntawm titanium alloy watch straps yuav sib sib zog nqus nrog rau lwm yam kev lag luam. Piv txwv li, kev koom ua ke nrog cov khoom siv hluav taws xob thiab cov ntaub ntawv kev lag luam yuav tso cai rau kev sib koom ua ke ntawm cov ntse sensors, chips, thiab lwm yam khoom siv hluav taws xob rau hauv watch straps, ua kom muaj kev txawj ntse hauv watches; Kev koom ua ke nrog kev lag luam tsim kev lag luam yuav muab cov qauv zam tshiab thiab cov tswv yim tsim los tsim cov khoom siv watch pluaj nrog ntau dua zam kev nkag siab thiab kos duab tus nqi. Los ntawm kev koom ua ke hauv kev lag luam, thaj chaw thov thiab chaw ua lag luam ntawm cov watch straps yuav nthuav dav, txhawb kev tsim kho tshiab hauv kev lag luam saib.