Lub tshuab ntxhua khaub ncaws rooj hinges, Titanium Alloy, Poob-wax Casting

1. Lub zog muaj zog: Lub qhov rooj ntawm lub tshuab ntxhua khaub ncaws yuav tsum tau nquag qhib thiab kaw thaum siv txhua hnub, thiab lub qhov rooj hinges yuav tsum tiv taus qee qhov tensile thiab compressive zog. Titanium alloys muaj lub zog siab, kom ntseeg tau tias lub qhov rooj hinges yuav tsis yooj yim deform los yog puas thaum lub sij hawm siv ntev -, kom ntseeg tau qhov kev qhib thiab kaw thiab ruaj khov ntawm lub tshuab ntxhua khaub ncaws qhov rooj.

2. Tsawg Ceev: Piv rau qee cov khoom siv hlau, titanium alloys muaj qhov ntom ntom. Qhov no txo ​​qhov hnyav tag nrho ntawm lub tshuab ntxhua khaub ncaws, ua kom yooj yim rau kev txav thiab nruab, thiab tseem txo qis kev siv zog thaum lub sijhawm ua haujlwm.

3. Corrosion Resistance: Lub tshuab ntxhua khaub ncaws ua haujlwm ib puag ncig feem ntau ntub, thiab lub qhov rooj hinges tau yooj yim rau cov dej thiab cov tshuaj ntxuav tes. Titanium alloys muaj kev tiv thaiv corrosion zoo heev, tiv thaiv kev yaig ntawm cov khoom no, ua kom lub neej ntev ntawm lub qhov rooj hinges, thiab txo qhov ua haujlwm tsis zoo thiab cov nqi kho mob los ntawm corrosion.

4. Biocompatibility: Txawm hais tias tus yam ntxwv no tsis yog qhov tseem ceeb hauv kev siv lub tshuab ntxhua khaub ncaws pob khawm, los ntawm ib puag ncig thiab kev noj qab haus huv, titanium alloys muaj biocompatibility zoo, tsis muaj teeb meem rau tib neeg, thiab tsis ua paug rau ib puag ncig.

1. Manufacturing Complex Shapes: Lub tshuab ntxhua khaub ncaws qhov rooj hinges feem ntau muaj cov duab nyuaj, xws li cov qauv nkhaus thiab cov khoom sib txuas tshwj xeeb. Poob-wafer casting tuaj yeem tsim cov duab zoo li no kom tau raws li qhov yuav tsum tau ua, thaum lwm txoj kev casting yuav tawm tsam kom ua tiav cov qauv zoo li no.

2. High Precision: Poob- wafer casting ua tiav qhov tseeb qhov tseeb thiab nto tiav. Rau lub tshuab ntxhua khaub ncaws lub qhov rooj, siab - precision manufacturing kom zoo meej haum nrog lub tshuab ntxhua khaub ncaws qhov rooj, txo cov teeb meem installation thiab txhim kho smoothness thiab stability thaum siv.

3. Txo cov kauj ruam ua tiav: Vim tias cov castings tau los ntawm ploj - siv quav ciab casting zoo ib yam li cov duab thiab qhov loj ntawm cov khoom kawg, tus nqi ntawm kev ua tom qab yog me me. Qhov no tsis tsuas yog txo cov nqi tsim khoom tab sis kuj txhim kho kev tsim khoom thiab ua kom lub voj voog ntau lawm.

1. Pwm Tsim thiab Tsim Khoom: Raws li kev tsim qauv kos duab ntawm lub tshuab ntxhua khaub ncaws lub qhov rooj, lub computer-aided design (CAD) software yog siv los tsim pwm. Tom qab ntawd, siab -cov pwm precision yog tsim los ntawm CNC machining thiab lwm txoj kev. Qhov zoo ntawm cov pwm ncaj qha cuam tshuam rau qhov raug thiab zoo ntawm cov qauv siv quav ciab; Yog li ntawd, kev tswj xyuas nruj ntawm pwm qhov raug qhov tseeb thiab qhov chaw tiav yog tsim nyog.

2. Wax Model Txhaj Tshuaj: Cov khoom siv quav ciab tau rhaub rau lub xeev ua kua thiab txhaj rau hauv pwm siv lub tshuab txhaj tshuaj molding. Cov txheej txheem txhaj tshuaj yuav tsum tau ua tib zoo tswj tsis tau xws li kev txhaj tshuaj siab, qhov kub thiab txias, thiab lub sijhawm kom ntseeg tau tias cov khoom siv quav ciab puv txhua lub ces kaum ntawm cov pwm, ua kom tiav thiab tsis zoo - qauv wax dawb. Tom qab txhaj tshuaj, tus qauv siv quav ciab tau tso cai kom txias thiab khov ua ntej yuav raug tshem tawm ntawm pwm.

3. Wax Model Assembly: Txhawm rau txhim kho kev tsim khoom, ntau cov qauv siv quav ciab feem ntau yog ua ke los tsim cov qauv siv quav ciab. Txoj kev sib dhos ntawm cov qauv siv quav ciab yuav tsum tsim kom muaj kev sib haum xeeb raws li cov duab thiab qhov loj ntawm cov txheej txheem casting thiab cov txheej txheem tom ntej. Thaum lub sij hawm sib dhos, cov nplaum tshwj xeeb yog siv los txuas cov qauv siv quav ciab ua ke.

1. Txheej Txheej Txheej Txheej: Cov qauv siv quav ciab sib dhos yog immersed nyob rau hauv ib qho tshwj xeeb refractory txheej kom sib npaug ntawm cov qauv siv quav ciab nrog txheej txheej. Kev xaiv ntawm txheej yog nyob ntawm cov khoom thiab cov kev xav tau ntawm cov casting, feem ntau xav tau zoo refractoriness, tshuaj stability, thiab adhesion. Tom qab txheej, ib txheej ntawm cov xuab zeb zoo yog sprinkled rau kom lub zog thiab nto roughness ntawm lub plhaub.

2. Drying thiab Hardening: Tom qab txheej txheej txheej, cov qauv siv quav ciab yuav tsum tau ua kom qhuav thiab tawv tawv kom khov txheej txheej. Cov txheej txheem ziab khaub ncaws feem ntau yog ua nyob rau hauv ib qho chaw ziab khaub ncaws, nrog rau qhov kub thiab txias, av noo, thiab cua tshuab ua tib zoo tswj xyuas kom ntseeg tau tias cov nyhuv ziab thiab lub plhaub zoo.

3. Multi- Txheej Txheej: Txhawm rau kom muaj zog thiab tuab ntawm lub plhaub, yuav tsum muaj ntau txheej txheej txheej. Cov txheej txheem ntawm kev siv cov coatings thiab sprinkling xuab zeb yog rov ua dua, nrog rau txhua txheej yuav tsum tau ziab thiab hardening. Tus naj npawb ntawm txheej txheej nyob ntawm qhov loj thiab qhov nyuaj ntawm cov casting, feem ntau 4-8 txheej.

4. Dewaxing: Lub plhaub pwm npaj tau muab tso rau hauv cov khoom siv dewaxing, qhov cua sov melts tus qauv siv quav ciab, ua rau nws ntws tawm ntawm lub plhaub pwm. Muaj ntau txoj hauv kev dewaxing, xws li chav dewaxing thiab dej kub dewaxing. Cov txheej txheem dewaxing yuav tsum tau ceev faj tswj ntawm qhov kub thiab txias thiab lub sijhawm kom ua tiav cov yaj thiab tshem tawm cov qauv siv quav ciab, thaum tiv thaiv lub plhaub pwm los ntawm kev tawg.

1. Titanium Alloy Melting: Tsim nyog titanium alloy raw cov ntaub ntawv raug xaiv thiab proportioned raws li ib qho piv txwv. Cov khoom sib faib tau muab tso rau hauv lub tshuab nqus tsev induction melting rauv thiab rhuab kom yaj hauv lub tshuab nqus tsev. Cov txheej txheem melting yuav tsum nruj tswj ntawm qhov kub thiab txias, lub sijhawm, thiab cua sov cua kom ntseeg tau tias cov khoom sib xyaw thiab cov tshuaj dawb huv ntawm cov titanium alloy, zam kev qhia txog impurities.

2. Casting: Thaum lub titanium alloy yaj mus txog qhov predetermined kub thiab muaj pes tsawg leeg yuav tsum tau, lub molten titanium alloy yog sai poured rau hauv lub preheated pwm plhaub. Cov txheej txheem pouring yuav tsum tau ceev faj tswj ntawm lub pouring ceev thiab kub los tiv thaiv molten hlau splashing thiab tsis xws luag xws li porosity thiab shrinkage kab noj hniav.

1. Cov xuab zeb tshem tawm thiab txiav: Tom qab lub casting tau txias thiab solidified, lub plhaub pwm yog knocked tawm kom tshem tawm cov xuab zeb thiab impurities los ntawm casting nto. Tom qab ntawd, cov cuab yeej txiav yog siv los txiav cov casting los ntawm lub rooj vag thiab riser.

2. Kev kho cua sov: txhawm rau txhim kho cov khoom siv ntawm titanium alloy castings, kev kho cua sov yog tsim nyog. Cov txheej txheem kev kho cua sov feem ntau muaj xws li annealing, quenching, thiab tempering. Cov txheej txheem tsim nyog yuav tsum raug xaiv raws li qhov muaj pes tsawg leeg ntawm titanium alloy thiab cov kev xav tau ntawm cov casting.

3. Kev Kho Ntog: Cov kev kho deg xws li kev sib tsoo, polishing, thiab electroplating yog siv rau cov casting los txhim kho nws qhov chaw tiav thiab corrosion kuj. Kev kho deg tuaj yeem xaiv raws li cov khoom xav tau thiab qhov chaw ua haujlwm.

4. Kev soj ntsuam zoo: Kev tshuaj xyuas zoo yog ua tiav ntawm kev kho casting, nrog rau kev ntsuam xyuas qhov tseeb, qhov zoo ntawm qhov chaw, tshuaj muaj pes tsawg leeg, thiab cov khoom siv tshuab. Muaj ntau yam kev sim, xws li ntsuas ntsuas, tsis yog- kuaj kev puas tsuaj, thiab tshuaj ntsuam xyuas tshuaj. Tsuas yog castings uas dhau qhov kev ntsuam xyuas tuaj yeem mus rau cov txheej txheem tom ntej lossis raug xa mus ua cov khoom tiav.

1. Wax Material Quality: Kev ua haujlwm ntawm cov khoom siv quav ciab ncaj qha cuam tshuam rau qhov zoo ntawm cov qauv siv quav ciab. Cov ntaub ntawv siv quav ciab nrog cov ntsiab lus tsim nyog melting, zoo fluidity, thiab qis shrinkage yuav tsum raug xaiv, thiab cov ntsiab lus purity thiab impurity ntawm cov khoom siv quav ciab yuav tsum tau tswj nruj me ntsis. Kev ntsuam xyuas tsis tu ncua ntawm cov khoom siv quav ciab yuav tsum tau ua kom ntseeg tau tias nws ruaj khov zoo.

2. Titanium Alloy Raw Khoom Zoo: Cov tshuaj lom neeg muaj pes tsawg leeg thiab purity ntawm titanium alloy raw cov ntaub ntawv yog qhov tseem ceeb rau kev ua haujlwm ntawm cov casting. Cov neeg muag khoom muaj npe nrov yuav tsum raug xaiv, thiab cov khoom siv raw yuav tsum nruj me ntsis tshuaj xyuas thiab lees txais. Thaum lub sij hawm smelting txheej txheem, tus nqi ntawm ntau yam alloying ntsiab ntxiv yuav tsum raug tswj xyuas kom meej tias cov tshuaj muaj pes tsawg leeg ntawm titanium alloy ua tau raws li cov qauv tsim.

1. Wax Model Making Process Control: Thaum lub sij hawm tus qauv siv quav ciab txheej txheem txhaj tshuaj, tsis xws li kev txhaj tshuaj siab, kub, thiab lub sij hawm yuav tsum tau nruj me ntsis tswj kom tsis txhob muaj qhov tsis xws luag xws li porosity thiab shrinkage nyob rau hauv tus qauv siv quav ciab . 1. Tshawb xyuas qhov tseeb qhov tseeb thiab qhov zoo ntawm cov qauv siv quav ciab. Cov qauv siv quav ciab tsis tsim nyog yuav tsum tau rov ua dua lossis muab pov tseg tam sim.

2. Plhaub Fabrication Txheej Txheem Tswjhwm: Thaum siv cov txheej txheem, xyuas kom cov txheej txheej txheej tsis sib xws thiab tsis muaj npuas. Daim ntawv thov xuab zeb yuav tsum sib npaug thiab ntom. Thaum ziab thiab hardening, nruj me ntsis tswj qhov kub, av noo, thiab lub sij hawm kom tsis txhob tawg thiab tev ntawm lub plhaub. Thaum lub sij hawm dewaxing, xyuas kom cov qauv siv quav ciab yog yaj tag thiab tshem tawm kom tsis txhob muaj cov khoom seem uas cuam tshuam rau qhov zoo ntawm casting.

3. Melting and Pouring Process Control: Thaum lub sij hawm melting, nruj me ntsis tswj lub cub tawg kub, lub sij hawm, thiab cua kom tsis txhob oxidation thiab gas nqus nyob rau hauv lub titanium alloy. Thaum lub sij hawm pouring, tswj lub pouring ceev thiab kub kom tsis txhob turbulence thiab splashing ntawm cov hlau molten, txo qhov tsis xws luag xws li porosity thiab inclusions.

1. Dimensional Inspection: Siv cov cuab yeej ntsuas xws li calipers thiab micrometers los ntsuas qhov tseem ceeb ntawm qhov casting los xyuas kom meej qhov tseeb raws li qhov yuav tsum tau ua. Rau siab - qhov ntev precision, siv cov cuab yeej ntsuas qhov tseeb xws li lub tshuab ntsuas kev sib koom tes.

2. Kev Tshuaj Xyuas Qhov Nto Zoo: Qhov zoo ntawm qhov casting yog tshuaj xyuas qhov muag pom thiab siv metallographic microscopy, kuaj xyuas qhov tsis xws luag xws li nto roughness, tawg, thiab xuab zeb qhov. Rau castings nrog qhov zoo ntawm qhov yuav tsum tau muaj, polishing thiab electroplating tuaj yeem siv.

3. Internal Quality Inspection: Tsis yog-Kev kuaj kev puas tsuaj xws li kev kuaj ultrasonic thiab kev kuaj hluav taws xob yog siv los kuaj xyuas qhov tsis xws luag hauv qhov casting, xws li porosity, shrinkage kab noj hniav, thiab tawg. Rau qhov tseem ceeb castings, kev tshuaj xyuas kev txiav tawm tuaj yeem ua kom ntseeg tau tias cov khoom siv sab hauv ua tau raws li qhov yuav tsum tau ua.

4. Kev Tshawb Fawb Cov Khoom Siv Hluav Taws Xob: Cov khoom siv hluav taws xob ntawm cov casting yog sim siv cov tensile tests thiab hardness tests, nrog rau tensile zog, yield zog, elongation, thiab hardness. Cov txiaj ntsig ntawm kev ntsuas cov cuab yeej cuab tam yuav tsum ua raws li cov qauv tsim; txwv tsis pub, ntxiv ua los yog scrapping ntawm lub casting yog tsim nyog.

Nrog kev txhim kho txuas ntxiv ntawm cov ntaub ntawv tshawb fawb, titanium alloy cov ntaub ntawv nrog kev ua tau zoo tshaj plaws yuav raug tsim nyob rau yav tom ntej. Piv txwv li, ntxiv kev txhim kho lub zog, toughness, thiab corrosion kuj ntawm titanium alloys thaum txo nqi. Qhov no yuav ntxiv dag zog rau kev ua haujlwm ntawm lub tshuab ntxhua khaub ncaws qhov rooj hinges thiab txuas ntxiv lawv lub neej kev pabcuam.

1. Digital Manufacturing: Siv cov thev naus laus zis thev naus laus zis kom ua tiav kev tswj hwm thiab kev ua kom zoo ntawm cov txheej txheem ploj -wax casting. Piv txwv li, simulation software siv tau los txheeb xyuas cov txheej txheem xws li siv quav ciab qauv ua, plhaub fabrication, melting, thiab pouring, kwv yees tej zaum yuav muaj teeb meem thiab optimizing raws li kev txhim kho efficiency thiab casting zoo.

2. Automated Production: Siv cov cuab yeej siv hluav taws xob thiab cov neeg hlau los ua kom cov txheej txheem ploj - siv quav ciab. Automated wax qauv txhaj tshuaj, lub plhaub txheej, thiab cov khoom siv nchuav txo cov kev cuam tshuam ntawm phau ntawv, kev txhim kho kev tsim khoom thiab cov khoom lag luam zoo.

1. Cov ntaub ntawv ntsuab thiab cov txheej txheem: Kev qhia ntau dua yog muab tso rau hauv kev tiv thaiv ib puag ncig thiab kev tsim kho kom ruaj khov hauv kev xaiv cov khoom siv thiab cov txheej txheem tsim. Piv txwv li, cov ntaub ntawv siv quav ciab thiab plhaub tau siv los txo cov khoom pov tseg. Melting thiab pouring txheej txheem yog optimized los txo lub zog noj thiab ib puag ncig muaj kuab paug.

2. Product Lifecycle Management: Xav txog tag nrho cov khoom lag luam lifecycle los ntawm kev tsim, kev tsim khoom, siv rau kev rov ua dua tshiab, txhim kho kev siv peev txheej thiab kev phooj ywg ib puag ncig. Piv txwv li, tsim kom yooj yim disassembled thiab recyclable lub tshuab ntxhua khaub ncaws lub qhov rooj hinge ua kom yooj yim rau kev rov ua dua thiab rov siv cov khoom siv.